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Products > SlurryPro System > Base System > SlurryPro CDP

 

Product: SlurryPro® CDP

Physical Data:

Appearance: Opaque to White free flowing granular solid

Odor: Odorless.

pH: NA

Freeze Point: NA

Specific Gravity: 1.00-1.01 (Water = 1.0)

Description & Function:

The SlurryPro® CDP™ system is designed for preparation of viscous earth-stabilizing fluids or slurries to stabilize even the most challenging soil environments in a variety of excavation techniques including drilling, trenching, tunneling and diaphragm wall applications in the geoconstruction industry.

General Application Instructions:

CDP should be mixed initially at a minimum rate of 1.0 to 1.8 kg/m3 of fresh water or water pretreated with ProTek 100. For larger projects this should be done in a properly designed mixing tank, see KB's "Mix Tank Diagram" for specifics. On smaller projects or highly mobile projects, such as power lines, CDP may be applied at the point of excavation. Typical addition rates are as follows:

Formation Type

Average SlurryPro CDP Initial Dosage

Typical Marsh Funnel Visc.

 

lbs/cu yd

lbs/1000 gals

kg/m3

sec/qt with approp. CDP

Clay & Shale

1.687-2.109

8.345-10.432

1.0-1.25+

60-75

Silt & Fine to Medium Sand

1.687-2.531

8.345-12.518

1.0-1.5+

65-120

Coarse Sand to Pea Gravel

2.025-3.037

10.014-15.022

1.2-1.8+

75-150

Gravel to Cobbles

2.109-3.375

10.432-16.691

1.25-2.0+

              85-150+

Formation Type

Average SlurryPro CDP Refreshment Dosage

Typical Marsh
Funnel Visc.

 

lbs/cu yd

lbs/1000 gals

kg/m3

sec/qt

Clay & Shale

1.012-1.519

5.007-7.511

0.6-0.9

60-75

Silt & Fine to
Medium Sand

1.181-1.687

5.842-8.345

0.7-1.0

65-120

Coarse Sand to
Pea Gravel

1.266-2.025

6.259-10.014

0.75-1.2

75-150

Gravel to Cobbles

1.266-2.109

6.259-10.432

0.75-1.25

85-150+

Additional CDP may also be introduced at the point of excavation through a KB Eductor or into the mix tank or agitated slurry storage tanks. The addition of small quantities of CDP at the hole provides the following benefits: an abundance of gels to control fluid loss; rapid increase in viscosity to stabilize highly permeable soils; and immediate intervention in case of emergencies or other atypical situations. When adding SlurryPro CDP at the point of excavation, please pour CDP slowly into a KB Eductor feeding into an adequately flowing stream of slurry emptying into the excavation. SlurryPro CDP may also be added directly to the stream of fluid flowing into a pile while the excavation tool is one meter (3 feet) below the surface of the slurry and rotating to form a vortex within the slurry column. Avoid the agglomeration of CDP into “white gel balls” in the slurry by slowly sifting product into the fluid stream. Feeding CDP too quickly with lack of proper agitation causes the agglomeration of polymer particles and wastes material. After completing the addition of CDP to the any excavation raise and lower the excavation tool from the top of the hole to the bottom to assist in proper distribution of the product throughout the slurry column. The slurry viscosity within the excavation should never be allowed to drop below 55 seconds per quart regardless of what type of soil is being excavated.

Recovered slurry is typically treated at a minimum rate of 0.5 to 1.00 kg/m3 of recirculated slurry. This should preferably be done in the mixing tank and not at the point of slurry entrance into the next excavation. At least one sedimentation tank is always recommended for recaptured slurry to pass through prior to the mix tank and the re-addition of SlurryPro CDP.

The dosage rate of the SlurryPro CDP synthetic polymer in the initial make-up water should err on the side of caution and use the higher levels recommended in the dosage chart. Only after the slurry has been established and a secure dosage and viscosity obtained should the dosage be reduced.

When excavating more challenging formations, KB International's System additives should be utilized in combination with a SlurryPro or SlurryShield system to increase slurry stabilization performance. The more challenging the formation type the more requirements for various SlurryPro Specialty Additives.

Unusual site conditions may arise during actual excavation, in which case the recommendations from KB technical personnel must always be followed.

Special Operational Precautions and Instructions:

The specific gravity range for the slurry should be maintained from 1.01 to 1.04 under normal operating conditions. If low hydrostatic conditions are encountered where the water table is less than 3 meters or 10 feet beneath the slurry level, the specific gravity of the slurry should be increased as required using WeightIt or a combination of WeightIt™ and SandSeal™ to raise the slurry S.G. accordingly.

Due to the unique characteristics of a KB Earth Stabilization System as compared to bentonite, several key operational procedures should be modified from bentonite systems. These modifications will have a major impact on the overall effectiveness and successful use of KB International's Earth Stabilization Systems. For smaller projects, please consult KB International's "General Operating, Product Addition, and Testing Procedures." For larger or more complicated projects, please contact KB International for specific project planning.

Packaging:

SlurryPro CDP is available in two packages: 10 kilo / 22 lb. resealable plastic pails

                                                                                 25 kilo / 55 lb. poly bags

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The information in this bulletin is given in good faith and is accurate to the best of our knowledge. Because we can neither anticipate nor control the different conditions under which this information and our prod ucts are used, we make no warranty of performance, expressed or implied. Typical properties given herein are not specifications. Our policy is to continually review product formulations and manufacturing to assure technical suitability and cost-effectiveness. Product characteristics are subject to change without notice. Users of our products are responsible for compliance with government regulations and patent laws. The SlurryPro System is covered by the following US Patents, 5,407,909; 5,663,123; and 6,248,697 and various corresponding International patents. Other U.S. and International patents pending.  All users should discuss the product with an appropriate representative of KB International, LLC before utilizing the product.

This page was last updated on Wed Jul 6, 2005.

 

 
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